Pre-Roll Tube Sizes: Complete Guide (84 vs 98 vs 118mm)

Choosing the right pre-roll tube size is one of the first decisions a cannabis brand makes when building its retail packaging. The tube length affects everything from product fit and shelf presence to shipping costs and customer perception. Yet many brands still treat tube sizing as an afterthought—only to discover that their labels do not fit, their pre-rolls shift in transit, or their packaging looks out of place next to competitors.

At Preroll420pack, we manufacture and customize pre-roll tube + mylar bag sets for brands of every size. This guide explains the three most common pre-roll tube sizes on the market—84mm, 98mm, and 118mm—so you can pick the right tube for your product line.

What Do Pre-Roll Tube Size Numbers Mean?

The numbers you see—84mm, 98mm, 118mm—refer to the usable internal length of the tube, measured in millimeters. In most cases, this length is matched to the size of the pre-roll you want to package:

• 84mm tubes fit a single standard or king-size pre-roll.

• 98mm tubes fit a single larger pre-roll, often one rolled with a heavier paper or a wider diameter.

• 118mm tubes fit two standard king-size pre-rolls side by side, or one very long pre-roll.

Keep in mind that tube diameter also matters. A longer tube with a narrow opening will fit a slim pre-roll but may squeeze a thicker one. Always test your actual product in the tube before placing a large custom order.

84mm Pre-Roll Tubes: The Industry Standard

84mm pre-roll tubes are the most common size in the cannabis packaging market. They are compact, cost-effective, and easy to brand.

Best for:

• Single 0.5g to 1g pre-rolls

• Pre-rolls rolled in standard 1 ¼ or king-size papers

• Dispensary shelves where space is limited

• Brands that want a minimalist, premium look

Pros:

• Lowest unit cost per tube

• Lightweight, reducing shipping expenses

• Fits easily into display boxes and mylar bags

• Works with the widest range of label sizes

Cons:

• Too short for two pre-rolls or oversized singles

• Less room for elaborate insert cards or filters

If you are launching a new brand and are unsure where to start, an 84mm tube is usually the safest choice.

98mm Pre-Roll Tubes: Room for a Bigger Roll

98mm pre-roll tubes add about 14 millimeters of length compared with the standard 84mm size. That extra space makes a noticeable difference when you are packaging heavier or wider pre-rolls.

Best for:

• Single 1g to 1.5g pre-rolls

• Pre-rolls with glass tips, wood tips, or ceramic filters

• Products rolled in wider papers

• Brands that want the product to feel more substantial in hand

Pros:

• More comfortable fit for premium pre-rolls

• Extra space for branding inserts or QR codes

• Still compact enough for retail displays

• Gives customers the impression of a higher-value product

Cons:

• Slightly higher cost per unit

• May look empty if used for smaller pre-rolls

A 98mm pre-roll tube is ideal when your product is positioned as premium or when the pre-roll itself is physically larger than average.

118mm Pre-Roll Tubes: Multipacks and XL Singles

118mm pre-roll tubes are the longest of the three standard sizes. They are designed for either two standard pre-rolls or one extra-long single pre-roll.

Best for:

• 2-packs of 0.5g pre-rolls

• Single XL or specialty pre-rolls

• Gift sets and promotional bundles

• Brands that want to stand out with a taller package

Pros:

• Creates a stronger shelf presence

• Perfect for multipacks, which often have higher average order value

• More printable surface area for custom artwork

• Can include detailed product inserts

Cons:

• Highest unit cost of the three sizes

• Heavier and larger, which increases shipping cost

• Takes up more retail shelf space

If your brand sells multipacks or limited-edition XL products, a 118mm pre-roll tube is worth testing.

Material Matters: Glass, Plastic, or Paper?

Tube length is only part of the decision. The material you choose affects protection, sustainability, and cost.

Glass Pre-Roll Tubes

Glass tubes offer a premium feel and excellent protection. They are reusable, smell-resistant, and display the product clearly. However, they are heavier, more fragile, and more expensive than plastic or paper alternatives.

Plastic Pre-Roll Tubes

Plastic tubes are durable, lightweight, and affordable. They are the most common choice for dispensary packaging because they resist crushing and moisture. Look for food-safe, BPA-free plastics if you choose this route.

Paper Pre-Roll Tubes

Paper tubes are gaining popularity among eco-conscious brands. They are biodegradable, easy to print on, and align with sustainable branding. The trade-off is slightly less moisture and odor protection compared with plastic or glass.

How to Choose the Right Pre-Roll Tube Size for Your Brand

Use this checklist before finalizing your packaging:

1. Measure your actual pre-roll. Do not rely on paper size alone; roll diameter and tip length change the required tube length.

1. Decide on single vs. multipack. Single pre-rolls usually need 84mm or 98mm tubes. Multipacks typically need 118mm tubes.

1. Factor in your tip or filter. Glass, wood, or ceramic tips add length and may push a standard pre-roll from 84mm to 98mm.

1. Plan your label area. A taller tube gives you more room for branding, compliance text, and strain information.

1. Consider shipping costs. Longer and heavier tubes increase both inbound freight and outbound shipping to customers or dispensaries.
2. Match your brand positioning. Sleek 84mm tubes feel discreet and modern. Taller 98mm and 118mm tubes communicate premium or shareable value.

Final Thoughts

The right pre-roll tube size protects your product, reinforces your brand, and controls your unit economics. For most single pre-rolls, 84mm tubes are the practical starting point. For premium or larger singles, move up to 98mm tubes. For multipacks and XL products, 118mm tubes deliver the presence and functionality you need.

No matter which size you choose, pairing your tubes with matching mylar bags creates a cohesive retail package that looks professional on dispensary shelves and in unboxing videos.

Ready to Order Custom Pre-Roll Tubes?

At Preroll420pack, we specialize in small-batch, custom-branded pre-roll tubes + mylar bags sets with low MOQs and worldwide shipping. Whether you need 84mm, 98mm, or 118mm tubes, we can help you design packaging that fits your product and your brand.

Browse our pre-roll tubes + mylar bags sets — starting at just $29.99 — or contact us to start your custom packaging order today.